Low Expansion Foam Making Branch Pipe
225–900 LPM | Self Aspirating & Non-Aspirating | Precision Foam Generation | Aluminum/SS304 Construction
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Product Overview
The Low Expansion Foam Making Branch Pipe represents the frontline application device in modern foam fire suppression systems, engineered to transform pre-mixed foam solution (water + proportioned foam concentrate from upstream inductor) into stable, coherent foam blankets through precision air aspiration and mechanical agitation processes that generate expansion ratios of 3:1 to 10:1 for effective suppression of Class B hydrocarbon and polar solvent spill fires. Available in self-aspirating models (225–900 LPM) featuring integral foam concentrate pick-up tubes for standalone operation directly from foam drums without requiring separate proportioning equipment, and non-aspirating models for connection to foam systems with upstream inline inductors, these branch pipes deliver operator-controlled foam jets with reach distances of 8–15 meters depending on model and pressure, enabling safe standoff distances during manual fire attack operations at refineries, tank farms, loading racks, aircraft hangars, and industrial facilities where portable foam application capability is mission-critical.
Manufactured with lightweight yet durable aluminum alloy or marine-grade stainless steel 304 body construction, precision-machined stainless steel inlet components, and corrosion-resistant stainless steel holding rings, each foam branch pipe incorporates internal air aspiration orifices and foam expansion screens that entrain atmospheric air into the foam solution stream to generate stable, adherent foam with consistent bubble structure and drainage characteristics optimized for Class B fire knockdown and vapor suppression. Self-aspirating models include factory-installed non-collapsible PVC braided pick-up tubes (2 meters standard length) with foot valves for reliable concentrate draw from 20–210 liter drums during portable operations, while non-aspirating models feature 63 mm male and female instantaneous couplings per IS/BS standards for rapid tool-free connection to hose lines pre-charged with foam solution from upstream proportioning systems. All models undergo rigorous flow testing, foam quality verification with actual concentrate samples, and pattern uniformity assessment before dispatch to ensure plug-and-play operational readiness. With thousands of units deployed across GCC refineries, African tank terminals, Asian petrochemical plants, and industrial facilities in 26+ countries worldwide, Kinde Fire's low expansion foam branches deliver the proven mechanical reliability, foam quality consistency, and operator ergonomics required for effective manual foam fire attack where human safety and fire knockdown speed are paramount operational requirements.
Technical Specifications & Material Selection
🔧 Customize Material Configuration
Self Aspirating | 225 LPM | Aluminum Body | SS Inlet & Ring | PVC Pick-up Tube
| Parameter | Specification |
|---|---|
| Model Number | KFP-FMB-SA-225 |
| Branch Pipe Type | Self Aspirating (With Integral Pick-up Tube) |
| Flow Capacity | 225 LPM foam solution flow at 7 kg/cm² nominal inlet pressure |
| Expansion Ratio | Low expansion: 3:1 to 10:1 typical (depending on foam concentrate type and nozzle setting) |
| Operating Principle | Air aspiration through venturi effect; atmospheric air entrained into foam solution creating stable foam blanket |
| Proportioning Method (Self Aspirating) | Integral pick-up tube draws foam concentrate directly from drum; variable proportioning 3–6% adjustable |
| Working Pressure Range | 5–10 kg/cm² inlet pressure for rated foam quality and throw distance |
| Foam Throw Distance | 8–10 meters horizontal reach at 7 kg/cm² for 225 LPM model (increases with higher capacities) |
| End Connections | 63 mm Male and Female Instantaneous Couplings as per IS / BS standards for tool-free hose connection |
| Foam Branch Body Material | Aluminum |
| Inlet Body Material | Stainless Steel (precision-machined for leak-free operation) |
| Holding Ring Material | Stainless Steel (corrosion-resistant, heavy-duty construction) |
| Pick-up Tube Material | Non-Collapsible PVC Braided Hose (2 meters standard length, with foot valve) |
| Pick-up Tube Length | 2 meters standard (customizable based on drum depth requirements) |
| Foam Concentrate Compatibility | AFFF, FFFP, Protein Foam, AR-AFFF, Fluorine-Free Foam (all standard 3% and 6% concentrates) |
| Nozzle Control | Manual shut-off valve with flow control for operator-adjustable foam pattern and reach |
| Weight (Approximate) | 3.5–4.5 kg for aluminum body models (varies by capacity), 5–7 kg for SS304 models |
| Application | Portable manual foam fire attack on Class B hydrocarbon spills, tank seal fires, loading rack incidents, aircraft fires |
| Finish | Natural anodized aluminum or brushed stainless steel; industrial-grade corrosion protection |
| Testing Standards | Flow verification, foam quality testing with concentrate samples, pattern uniformity assessment, pressure testing |
| Warranty | 12 months from date of dispatch against manufacturing defects |
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Testing & Quality Parameters
🔬 Testing Standards
- Dimensional inspection per approved manufacturing drawings and customer specifications
- Flow capacity verification at multiple inlet pressures (5, 7, 10 kg/cm²)
- Foam quality testing: expansion ratio, 25% drainage time, bubble structure analysis with actual concentrate
- Foam pattern uniformity and throw distance verification at rated pressure
- Leakage test on all connections and shut-off valve with zero-leakage acceptance criteria
- Pick-up tube suction verification (self-aspirating models): concentrate draw test from various drum depths
🔧 Connection & Standard Options
- 63 mm instantaneous couplings per IS / BS standards for universal hose line compatibility
- Male and female coupling configuration enables inline connection between hose sections
- All connections precision-machined for leak-free operation at rated pressures up to 10 kg/cm²
- Optional thread connections (BSP, NPT) available as alternative for specific facility standards
- Coupling materials: aluminum or gun metal for enhanced corrosion resistance in marine environments
🎨 Finish & Marking
- Aluminum body: Natural anodized finish providing corrosion resistance and lightweight durability
- Stainless steel body: Brushed or electropolished finish per customer preference for marine/offshore applications
- Permanent marking: KFP, model code, flow capacity (LPM), year of manufacture, type (SA/NA)
- Optional: Customer-specific identification tags or color-coding per facility emergency response standards
- Pick-up tube clearly marked with "FOAM CONCENTRATE" label and flow direction arrows (self-aspirating models)
- Warranty: 12 months from dispatch; extended spares support and foam quality troubleshooting available worldwide
Testing & Certification Capabilities
Our Low Expansion Foam Making Branch Pipes are manufactured following industry best practices and can be tested and certified as per project requirements through NABL accredited laboratories:
Third-party accredited test certificates
Multiple pressure points
Expansion ratio & drainage time
Uniformity & throw distance
MTC for all components
Quality Management System
*We can arrange testing and certification as per NFPA 11, EN 13565, FM, UL, or project‑specific international standards through NABL‑accredited laboratories based on your project specification.
Global Export Footprint
Trusted by fire safety professionals across 6 continents
Supplying export-quality firefighting equipment to 26+ countries worldwide
🌍 Middle East & GCC
🌍 Africa
🌏 Asia Pacific
🇪🇺 Europe
🌎 Americas
Key Features & Benefits
Superior Foam Quality & Consistency
- Precision-engineered air aspiration orifices ensure consistent 3:1 to 10:1 expansion ratios across entire operating pressure range
- Internal foam expansion screens generate stable, uniform bubble structure with optimal 25% drainage time for extended fire suppression
- Factory foam quality testing with actual AFFF/FFFP concentrate samples verifies performance before dispatch for reliable field operation
- Consistent foam blanket characteristics ensure rapid flame knockdown and effective vapor suppression on hydrocarbon spills and tank fires
Self-Aspirating Versatility
- Self-aspirating models eliminate need for separate inline inductor—enabling standalone foam operation directly from concentrate drums
- Integral pick-up tube with foot valve provides reliable concentrate draw from various drum sizes (20–210 L) without external equipment
- Variable proportioning adjustment (3–6%) accommodates different foam concentrate specifications without hardware changes
- Ideal for rapid response mobile foam trailers, fire brigade vehicles, and portable foam equipment where simplicity is paramount
Lightweight Yet Durable Construction
- Aluminum body construction delivers 3.5–4.5 kg weight for 225–450 LPM models—enabling single-operator handling during extended fire attack
- Stainless steel inlet body and holding ring provide structural integrity and leak-free operation at pressures up to 10 kg/cm²
- Anodized or electropolished finish prevents foam concentrate build-up and simplifies post-use flushing and maintenance
- Marine-grade SS304 body option available for offshore platforms, coastal refineries, and chemically aggressive environments requiring 20+ year life
Rapid Deployment & Operation
- 63 mm instantaneous couplings enable tool-free connection to hose lines in seconds without wrenches or specialized tools
- Manual shut-off valve with flow control allows operator adjustment of foam pattern, reach, and application rate during fire attack
- Ergonomic design with balanced weight distribution reduces operator fatigue during extended manual foam application operations
- Pre-tested and ready for immediate deployment upon delivery—no field calibration, adjustment, or commissioning procedures required
🏆 Why Choose Kinde Fire for Foam Making Branch Pipes
- Lightning‑Fast Quotations: Comprehensive quotations including foam quality data, throw distance curves, and material specifications delivered within 4 business hours via WhatsApp—critical for emergency replacement and rapid project procurement.
- 24/7 Technical Support: Dedicated foam systems engineering team available via WhatsApp provides sizing guidance, foam concentrate compatibility verification, and troubleshooting support across all time zones for international operations.
- Complete Documentation Package: Material test certificates (MTC), flow verification reports, foam quality test data (expansion ratio, 25% drainage time, bubble structure) performed with actual concentrate, and NABL lab testing meet EPC contractor and end-user requirements.
- Flexible Configuration Options: Self-aspirating models for standalone portable operation or non-aspirating models for integration with upstream proportioning systems—accommodating diverse facility requirements without inventory complexity.
- Export‑Ready Packaging: Heavy‑duty wooden crates with internal foam padding protect delicate air aspiration components and foam screens during international sea freight and long-term warehouse storage.
- Competitive Pricing: Indian manufacturing cost structure combined with high-volume CNC machining delivers 30–45% cost savings versus European and North American foam hardware suppliers while maintaining equivalent foam quality and mechanical durability standards.
Frequently Asked Questions (FAQ)
We provide complete material test certificates (MTC) for aluminum and stainless steel components, flow capacity verification reports at multiple inlet pressures, foam quality test data including expansion ratio and 25% drainage time performed with actual foam concentrate samples (AFFF, FFFP, or customer-specified type), foam throw distance and pattern uniformity verification reports, dimensional inspection records, and ISO 9001:2015 quality documentation. Optional NABL lab testing and third-party foam quality certification available for international EPC projects and FM/UL approval requirements.
Standard self-aspirating and non-aspirating foam branch pipes typically require 2–3 weeks for CNC machining, internal component assembly, foam screen installation, flow testing, foam quality verification with actual concentrate, and complete quality documentation. Custom body materials (SS304) or special pick-up tube lengths may add 1 additional week for material procurement and testing. Large orders (50+ units) may require 4–5 weeks for sequential machining and individual foam quality testing. Air freight options available for emergency replacement requirements.
Self-aspirating models are optimal for portable foam equipment requiring standalone operation directly from foam concentrate drums without separate proportioning equipment—ideal for fire brigade vehicles, mobile foam trailers, and emergency response scenarios where simplicity and rapid deployment are priorities. Non-aspirating models are preferred for integration into permanent foam systems with upstream inline inductors or balanced pressure proportioners where centralized proportioning ensures consistent foam quality across multiple discharge points. For facilities with both portable and fixed foam systems, self-aspirating models offer maximum flexibility; for large-scale refinery or tank farm installations with dedicated foam proportioning rooms, non-aspirating models integrated with high-capacity inductors deliver better economy at scale.
Yes, our foam branches are designed for universal compatibility with all common foam concentrate types including AFFF (aqueous film-forming foam), FFFP (film-forming fluoroprotein), protein foam, AR-AFFF (alcohol-resistant AFFF), and fluorine-free foam formulations at standard 3% or 6% proportioning. Self-aspirating models include variable proportioning adjustment to accommodate different concentrate specifications. We recommend factory foam quality testing with your specific concentrate type for critical applications; send us 2–3 liters of your concentrate and we will perform complete expansion ratio, drainage time, and foam blanket stability testing to verify compatibility before dispatch. Material compatibility with aggressive concentrate chemistries can be enhanced through SS304 body construction for long-term storage and intermittent use scenarios.
We provide comprehensive global support including spare parts supply (pick-up tubes, foam screens, shut-off valve components, coupling gaskets) typically dispatchable within 3–5 working days worldwide, 24/7 WhatsApp technical support for foam quality troubleshooting and proportioning issues, complete operation and maintenance manuals with flushing and storage procedures, remote foam quality verification support via video call, and field service coordination for large-scale foam system commissioning. Annual flushing with clean water and foam quality verification testing recommended; we can provide testing protocols and calibration services. All units include 12-month warranty covering manufacturing defects; extended service agreements available for critical refinery, offshore, and aviation installations requiring guaranteed replacement unit availability.
What is a Low Expansion Foam Making Branch Pipe?
A Low Expansion Foam Making Branch Pipe is a specialized manual application device engineered to transform pre-mixed foam solution (water with proportioned foam concentrate) into stable, coherent foam blankets through controlled air aspiration and mechanical expansion processes that generate low expansion ratios of 3:1 to 10:1 for effective suppression of Class B flammable liquid fires including hydrocarbon spills, tank seal fires, loading rack incidents, and aircraft fuel fires. The device comprises a precision-machined aluminum or stainless steel body containing internal air aspiration orifices that entrain atmospheric air into the foam solution stream flowing through the branch pipe under pressure (typically 5–10 kg/cm²), combined with downstream foam expansion screens and baffles that mechanically agitate the mixture to create uniform bubble structure with optimal drainage characteristics for sustained fire knockdown and vapor suppression performance. Available in self-aspirating configurations featuring integral foam concentrate pick-up tubes for standalone operation directly from foam drums (eliminating need for separate proportioning equipment), and non-aspirating models for connection to foam systems with upstream inline inductors or balanced pressure proportioners, these branch pipes represent the frontline tactical foam application tool for fire brigade operations, emergency response teams, industrial facility fire protection, and portable foam equipment installations where operator-controlled manual foam discharge provides targeted fire attack capability with safe standoff distances of 8–15 meters depending on model capacity and operating pressure.
Low Expansion Foam Branch Manufacturer in India for Export
Kinde Fire (Mechatronics) is India's premier manufacturer of precision-engineered low expansion foam making branch pipes and foam application equipment, supplying fire brigades, emergency response organizations, refinery operators, petrochemical facilities, aviation fuel terminals, and industrial fire protection system integrators across more than 26 countries spanning 6 continents including major markets in UAE, Saudi Arabia, Qatar, Singapore, UK, USA, and throughout Africa and Asia-Pacific regions. Our state-of-the-art manufacturing facility near Ahmedabad, Gujarat maintains comprehensive capabilities including 5-axis CNC machining centers for precision air aspiration orifice fabrication, dedicated foam quality testing laboratories with standardized foam concentrate samples (AFFF, FFFP, protein, AR-AFFF), throw distance and pattern uniformity verification equipment, and complete quality documentation systems meeting ISO 9001:2015 standards. Each foam branch pipe undergoes rigorous dimensional inspection per approved drawings, flow capacity verification across specified pressure range (5–10 kg/cm²), foam quality testing measuring expansion ratio and 25% drainage time with actual concentrate samples, foam throw distance and pattern uniformity assessment, and leak testing on all connections and shut-off valves before dispatch, ensuring plug-and-play operational readiness immediately upon installation without field calibration or adjustment requirements. Technical capabilities include self-aspirating models with variable proportioning (3–6%) for standalone portable operation, non-aspirating models for integration with upstream proportioning systems, custom pick-up tube lengths for various drum configurations, and material options ranging from lightweight aluminum alloy (3.5–4.5 kg) to marine-grade stainless steel 304 for offshore and coastal applications requiring enhanced corrosion resistance and 20+ year service life.
Low Expansion Foam Branch Supplier to Refineries & Fire Brigades Worldwide
Low expansion foam making branch pipes from Kinde Fire are engineered and documented to match stringent refinery, petrochemical, aviation fuel depot, fire brigade, and industrial emergency response foam application requirements established by international oil majors (Shell, BP, ExxonMobil, Total, Chevron, Saudi Aramco), fire service authorities (NFPA, NFCC, CFBT), aviation safety organizations (ICAO, NFPA 403), and foam system regulatory standards (NFPA 11, EN 13565, FM Global) governing foam quality, application rates, and mechanical reliability for Class B fire suppression operations. Our foam branches have been successfully deployed with refinery fire brigades in Saudi Arabia and UAE, industrial emergency response teams in Singapore and India, airport fire departments in Qatar and Nigeria, petrochemical facility fire protection organizations in Thailand and Indonesia, marine terminal foam response capabilities in UK and USA, tank farm operators throughout Africa and Middle East, and portable foam trailer systems serving industrial estates across emerging markets in Asia and Latin America. Technical support capabilities include complete foam quality analysis with customer-supplied concentrate samples, throw distance and coverage area calculations for tactical fire attack planning, training materials and operation videos for fire brigade personnel, worldwide spares support through our distributor network ensuring rapid replacement of pick-up tubes and foam screens, and field service coordination for large-scale foam system commissioning and operator training programs. With typical cost savings of 30–45% versus European and North American foam equipment suppliers while maintaining equivalent foam quality (expansion ratio, drainage time, flame knockdown effectiveness) and complete material traceability documentation, Kinde Fire represents compelling value for fire brigade equipment procurement, refinery foam system upgrades, portable foam trailer construction projects, and emergency response capability enhancements where foam application effectiveness, operator safety, and lifecycle equipment reliability are critical operational requirements alongside compliance with international foam fire suppression standards and insurance authority recommendations.
